In a petrochemical plant
(where one or more petrochemicals are produced) or in a petrochemical complex
(where many petrochemical products are produced), pure hydrocarbons or other
organic chemicals with a definite number and type of constituent element or
compound are produced from the products in refineries. Thus, petrochemicals are
derived from petroleum products obtained from refineries products from a
petrochemical complex are plastics, rubbers, synthetic fibers, raw materials for
soap and detergents, alcohols, paints, pharmaceuticals, etc. Since petroleum is
the mixture of hundreds of thousands of hydrocarbon compounds, there is a
possibility of synthesizing many new compounds.
| crude oil definition |
what is crude oil made of?:
The compounds in crude petroleum oil are
essentially hydrocarbons or substituted hydrocarbons in which the major
elements are carbon at 85%–90% and hydrogen at 10%–14%, and the rest with
non-hydrocarbon elements—sulfur (0.2%–3%), nitrogen (< 0.1–2%), oxygen
(1%–1.5%), and organometallic compounds of nickel, vanadium, arsenic, lead, and
other metals in traces (in parts per million or parts per billion
concentration) inorganic salts of magnesium chloride, sodium chlorides, and
another mineral salts are also accompanied with crude oil from the well either
because of water from formation or water and chemicals injected during drilling
and production.
ORIGIN OF HYDROCARBONS:
| origin of oil |
Physical properties of crude oil:
Crude oil is classified
as a paraffinic base, naphthenic base, or asphaltic base, according to the
prevalence of the hydrocarbon groups. But various physical properties are
required in addition to this classification to characterize a crude
oil. API gravity is expressed as the relationship developed by the American
Petroleum Institute:
API = 141.5/s − 131.5
where is the specific
gravity of oil measured concerning water, both at 60°F (15.5°C), Since oil is
lighter than water, API gravity is always greater than 10. The lighter the oil,
the larger the API gravity. However, gravity is not the only measurement of
crude oil, but a mere indicator of lightness. Since crude oil is, in fact, a mixture
of various hydrocarbons varying from gases to semi-solid asphalts, it is convenient
to separate these into various boiling fractions rather than as individual chemical
species. Crude is distilled in a laboratory distillation apparatus and the
boiling fractions are collected. Boiling fractions are a mixture of
hydrocarbons.
boiling in a certain range of temperatures. For a particular crude oil, each boiling fraction separated has a certain average boiling point. A characterization factor of crude oil has been related with the average (molal average) boiling point (TB in Rankine) of all the fractions separated and its specific gravity:
CF = (TB)1/3 /s.
Characterization factor
(CF) is universally accepted as the identity of crude oil and its
products. Various other properties, such as molecular weight, density,
viscosity, and thermodynamic properties, are available for any oil product if
its characterization factor is determined. Since crude oil is always associated
with water and settleable solids, it is essential to determine the relative
amount of bottom sludge and water (BSW) after the necessary settling period.
Water is separated by the solvent extraction method in the laboratory. Ultimate
analysis of crude oil is a method to determine the amount of carbon,
hydrogen, and other constituent elements in it. Combustion of crude oil yields
ashes of metallic oxides that are analyzed for the metallic components present
in crude oil.
Hydrocarbon groups:
Compounds solely made
of carbon and hydrogen are called hydrocarbons. These hydrocarbons are grouped in
general into 4 groups paraffin, naphthene, aromatics, and olefins. Crude oil
contains these hydrocarbons in different proportions, except olefins, which are
produced during processing.
1.
Paraffins: Paraffins are saturated
hydrocarbons, a saturated hydrocarbon is a compound where all four bonds of a
carbon atom are linked to four separate atoms. Examples are methane, ethane,
propane, butane, pentane, hexane, with the generic molecular formula of CnH2n+2, where n is the
number of carbon atoms in that compound. The homologous series of these
hydrocarbons are called alkanes.
| paraffin hydrocarbons |
2.
Naphthene: are cyclic saturated
hydrocarbons with the general formula, like olefins, of CnH2n, also known as
cyclo-alkanes. Since they are saturated, they are relatively inactive, like paraffins,
naphthenes are desirable compounds for the production of aromatics and good
quality lube oil base stocks.
| naphthene hydrocarbons |
3.
Aromatics: often called benzenes,
are chemically very active as compared to other groups of hydrocarbons. Their
general formula is CnH2n-6. These hydrocarbons in particular are attacked by
oxygen to form organic acids. Naphthene can be dehydrogenated to aromatics in
the presence of a platinum catalyst. Lower aromatics, such as benzene, toluene,
and xylenes, are good solvents and precursors for many petrochemicals.
Aromatics from petroleum products can be separated by extraction with solvents
such as phenol, furfurol, and diethylene glycol.
| aromatics hydrocarbons |
4.
Olefins: are unsaturated hydrocarbons, i.e., the double bond is
present between the two carbon atoms in the formula. The generic formula is CnH2n,
and the lowest member of this homologous series is ethylene, C2H4. This series
is known as alkenes. these are highly reactive and can react to themselves to
mono olefins Olefins are not present in crude oil, but they are produced by
thermal and catalytic decomposition or dehydrogenation of normal paraffins.
| olefin hydrocarbons |
Complex Hydrocarbons:
Crude oil also contains a large number of hydrocarbons that do not fall into the category of paraffin, olefins, naphthenes, or aromatics, but maybe the combined group of any two or more groups of paraffin, naphthenes, or aromatic hydrocarbons. By joining two or more naphthene rings or combining naphthene and aromatic rings, paraffin “n” chains with aromatic rings (alkyl-aromatics), etc., a vast array of complex hydrocarbons may be formed, examples of these compounds are decalin, naphthalene, and diphenyl. Heavier fractions of crude oil contain these types of hydrocarbons, multinuclear (multi-ring) aromatics or polynuclear aromatics (PNA) are well known in crude oil and its residual products.
| polynuclear hydrocarbons |
Non-Hydrocarbons or Hetero-Atomic Compounds :
Common hetero atoms in
hydrocarbons are sulfur, oxygen, nitrogen, and metallic atoms. Sulfur
compounds are present in crude oil as mercaptans, mono- and disulfides with
the general formula R-SH, R-S-R1, R-S-S-R1, where R and R1 are the alkyl
radicals. Mercaptans are very corrosive whereas mono- and disulfides are not. Examples
of cyclic sulfur compounds are thiophenes and benzothiophene.
| hetero-atomic hydrocarbons |
2.
Nitrogen compounds: hydrocarbons are
usually found in the heavier parts of crude oil. These are responsible for color
and color instability and poisoning of certain catalysts. Nitrogen in petroleum
fuels causes the generation of oxides of nitrogen (NOx), which are also strong
pollutants in the atmosphere. Nitrogen can be eliminated from petroleum
products by catalytic hydrogenation. Like sulfur, nitrogen in the heavier parts
of petroleum cannot be removed without severe cracking or hydrogenation
reactions.
3.
Oxygen compounds: crude oil may contain oxygen-containing
compounds, such as naphthenic acids, phenols, and cresols, which are
responsible for corrosive activities. Oxygen also acts as a poison for many
catalysts. This can be removed by catalytic hydrogenation. Excess oxygen
compounds may even lead to explosions.
4.
Metallic compounds: of vanadium, nickel, lead, arsenic, etc., are also
found in crude oil. Vanadium and nickel are found in the form of organometallic
compounds mostly in the heavier fractions of crude oil where the metal atoms
are distributed within the compound in a complex form called porphyrins.
Petroleum fuels containing these metallic compounds may damage the burners,
lines, and walls of the combustion chambers.

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